Foods & Specialty Meats | Abbyland Foods, Inc.

Size and Capacity of Plant

Abbyland Foods, Inc. is a modern facility with three unique processing areas. The newest contains our continuous ovens with three lines with the capacity to manufacture between 1,280,000 and 1,760,000 pounds per week depending on the product mix. The fresh and smoke sausage kitchens have sixteen processing lines with a capacity of 2,000,000 pounds per week.

In addition to our sausage capacity at Abbyland Foods, we have a hot stuff line at Abbyland Pork that can run 1,500,000 pounds of pork chubs or slicing logs per week.

Products We Currently Manufacture

We manufacture special recipes for many of our customers. Abbyland has a flexible approach to processing and is willing to take a look at any project. If you need a product that is not on the list, please let us know. We would be interested in developing something for you.

Plant Location

Abbyland, Inc. is headquartered in Abbotsford, WI. We are always proud to show off our operation. If you would be interested in a tour of our plants, we would be be more than happy to make a plant tour as part of our negotiation talks to produce any part of your product line. Please give us a call or email us your questions or concerns. We will be glad to set up an appointment.

Let us show you what Abbyland is all about!

New at Abbyland

Production #1	Line
Oven Type	A variable temperature/high temperature spiral oven—direct fired.
Capacity	6,000 – 8,000 lbs per hour depending on product thickness.
Precook Products	Pizza toppings, taco meats, loafs, ribs, patties, burgers, breakfast links, dinner links, precooked brats.
IQF	Spiral Freezer
Packaging	Horizontal form fill seal capabilities; vacuum skin packs, gas flush pillow packs, printed film (skin or pillow)—gas flush –frozen or refrigerated. Bulk pack, penny pack (cylinder)—frozen

Production #2	Line
Oven Type	A variable temperature air impingement oven—indirect gas fired oven.
Capacity	6,000 – 8,000 lbs. per hour depending on product thickness.
Precook Products	Meatballs, various shaped and sized patties, links
IQF	Straight pass through freezer
Packaging	Horizontal form fill seal capabilities; vacuum skin packs, gas flush pillow packs, printed film (skin or pillow)—gas flush—frozen or refrigerated.
Packaging	Vertical form fill seal capabilities; pillow pack, gusseted bags, stand up pouches – gas flush — frozen or refrigerated. Bulk pack, Quad seal bag, penny pack (cylinder)—frozen

Production #3	Line
Oven Type	An infrared oven—direct fired.
Capacity	4,000 - 6,000 lbs. per hour depending on product thickness
Precook Products	Patties
IQF	Spiral Freezer
Packaging	Vertical form fill seal capabilities; pillow pack, gusseted bags, stand up pouches — gas flush — frozen or refrigerated. Bulk, penny pack (cylinder)—frozen